Fundamentals of Materials Science and Engineering


Mehrabov Ə.

  • Kursun Səviyyəsi: Undergraduate
  • Dizayn edilən dərs kodu: Met E 230
  • Təhsil növü: Formal Education (Day Education)
  • Kursun Məzmunu: Theoric
  • Akademik il: 1997 - 1998
  • Dərsin məzmunu:

    MIDDLE EAST TECHNICAL UNIVERSITY

    Department of Metallurgical and Materials Engineering

     

    Met E 230 Fundamentals of Materials Science and Engineering (3-0)

    (Oriented for Students of Electrical & Electronic and Computer Engineering Departments)

     

    Course Content

     

    A. Introduction

     

    Scope of Materials Science and Engineering. Structure ßà Properties ßà Performance relationships. Engineering Properties of Materials. Types of Materials. Advanced Materials. Materials of the Future: Smart Materials and Nanotechnology.                                                                                                        (1 week)

     

    B. Atomic Structure and Interatomic Bonding

     

    I. Atomic Structure: Fundamental concepts, electrons in atoms- Bohr atomic model, wave-mechanical atomic model, quantum numbers, electron configurations and the periodic table. II. Atomic Bonding in Solids: A. Primary Interatomic Bonds: ionic bonding, covalent bonding and metallic bonding. B. Secondary Bonding or Van der Waals bonding: fluctuating induced dipole bonds, polar molecule-induced dipole bonds, and permanent dipole bonds. III. Bonding Forces and Energies: interatomic distances, electronic repulsion, bonding energy, atomic and ionic radii. IV. Generalizations based on atomic bonding: melting, hardness, elasticity, thermal expansion and conductivity of metals.                                                                  (1 week)

     

    C. The Structure of Metals, Ceramics and Polymers

     

    I. Geometry of Crystals: crystal structures, unit cells, crystal systems and Bravais lattices. II. A. Metallic Crystal Structures: the face centered cubic crystal structures, the body-centered cubic crystal structures, the hexagonal close-packed crystal structure and density of metallic solids computations. B. Ceramic Crystal Structures: AX-type, AmXp-type, and AmBnXp-type crystal structures and density of crystalline ceramics computations. C. Polymer Structures: Hydrocarbon molecules, Polymer molecules, Molecular Structure and Polymer Crystallinity. III. Crystallographic directions and planes: A. Definition of crystallographic directions: Miller and Miller-Bravais indices of directions. B. Definition of crystallographic planes: Miller and Miller-Bravais indices of planes. C. Linear and planar atomic densities. IV. Crystalline and non-crystalline materials: single crystals, polycrystalline materials and anisotropy. V. Determination of Crystal Structures by X-Ray Diffraction Analysis: the diffraction phenomenon, X-ray diffraction, Bragg’s Law, Indexing Pattern of Cubic Crystals and Diffraction techniques.                                               (2 week)

     

    D. Imperfections or Disorder in Solids

     

    I. Structural or Geometric Imperfections in Solids: A. Point defects: vacancy and self-interstitial. B. Line defects: an edge, screw and mixed dislocations. C. Two-dimensional defects: external surfaces, grain boundaries, etc. D. Three-dimensional or volume defects. II. Compositional imperfections: substitutional and interstitial solid solutions. Specification of composition and composition conversions. III. Solid solutions in Ceramic and Metallic Compounds: ionic substitution, nonstoichiometric compounds and defect structures. IV. Microscopic Examination: optical microscopy, electron microscopy, atomic probe microscopy and grain size determination.                                                                                        (1 week)

     

    E. Atomic Diffusion

     

    Midterm I Exam

     

     

    I. Introduction: diffusion couple, impurity diffusion and self-diffusion. II. Diffusion Mechanism: vacancy diffusion and interstitial diffusion. III. Steady-State Diffusion: diffusion flux, Fick’s first law and diffusion coefficient. IV. Nonsteady-state Diffusion: Fick’s second law and boundary conditions. V. Factors that Influence Diffusion: diffusing species and temperature. VI. Diffusion in Ceramic Oxides.        (1/2 week)

     

    Midterm I Exam

     

    F. Phase Diagrams and Phase Transformations (Homework)

     

    I. Definitions and Common Concepts: Solubility limit, phases, microstructure and phase equilibria. II. Equilibrium Phase Diagrams: binary isomorphous systems, interpretation of phase diagrams (phases present, determination of phase amounts) and binary eutectic systems. III. Equilibrium Diagrams having Intermediate Phases and Compounds: Terminal solid solution, intermediate solid solutions and intermetallic compounds. IV. The Fe-C System: Introduction and the Iron-Iron carbide (Fe-Fe3C) phase diagram. V. Phase Transformations: basic concepts and the kinetics of phase transformations.                                

                                                                                                                                                                      (1 week)

     

    G. Mechanical Properties of Metals

     

    I. Concepts of Stress and Strain: tension tests, compression tests, shear and torsional tests. II. Elastic Deformation: stress-strain behavior and elastic properties of materials. III. Plastic Deformation: tensile properties, yielding and yield strength, tensile strength, ductility, toughness, true stress and strain. IV. Design/Safety Factors.                                                                                                                      (1 week)

     

    H. Electrical Properties

     

    Midterm II Exam

     

     

    I. Electrical Conduction: Ohm’s law, electrical conductivity, electronic and ionic conduction. II. Energy Band Structures in Solids: electron energy band, Fermi energy, energy band gap, valence band and conduction bands. III. Conduction in terms of Band and Atomic Bonding Model: metals, insulators, semiconductors and electron mobility. IV. Electrical resistivity of Metals: Matthiessen’s rule, influences of temperature, impurities and plastic deformation and electrical characteristics of commercial alloys. V. Semiconductivity: A. Intrinsic semiconduction- concept of hole and intrinsic conductivity; B. Extrinsic semiconduction- n-type and p-type extrinsic semiconductors; C. The Temperature Variation of Conductivity and Carrier Concentration. VI. Semiconductor Devices: The p-n rectifying junction, the transistor-junction transistors and the MOSFET, semiconductors in computers and microelectric circuitry (Homework). VII. Electrical Conduction in Ionic Ceramics and in Polymers: Conduction in ionic materials and electrical properties of polymers. VIII. Dielectric Behavior: capacitance, field vectors and polarization, types of polarization- electronic, ionic and orientation polarizations, dielectric strength and dielectric materials. IX. Other Electrical Characteristics of Materials: Ferroelectricity and piezoelectricity.    (2 week)

     

     

                                                                                                                                                                    

    I. Thermal Properties

     

    1. Heat Capacity: Vibrational heat capacity, temperature dependence of the heat capacity and other heat capacity contributions. 2. Thermal Expansion: Linear and volume coefficient of expansion; metals, ceramics and polymers. 3. Thermal Conductivity: Mechanism of heat conduction; metals, ceramics and polymers.

                                                                                                                                              (1/2 week)

     

     

    J. Magnetic Properties

     

    I. Basic Concepts: magnetic dipoles, magnetic field vectors and origin of magnetic moments. II. Types of Magnetism: diamagnetism, paramagnetism, ferromagnetism, antiferromagnetism and ferrimagnetism.

    III. The Influence of Temperature on Magnetic Behavior: Curie temperature and Neel temperature. IV. Domains and Hysteresis: domains, domain walls, hysteresis effect, remanence and coercivity. V. Soft and Hard Magnetic Materials: soft magnetic materials and hard magnetic materials- conventional and high-energy hard magnetic materials. VI. Magnetic Storage (Homework): information storage, magnetic storage medium- a tape and disk, particulate and thin film magnetic media.                                         (1 week)

     

     

    K. Optical Properties

     

    I. Basic Concepts: electromagnetic radiation, light interactions with solids, atomic and electronic interactions- electronic polarization and electron transitions. II. Optical Properties of Metals. III. Optical Properties of Nonmetals: refraction, reflection, absorption and reemission, transmission and color. IV. Applications of Optical Phenomena: A. Luminescence; B. Photoconductivity; C. Lasers and optical fibers in communications (Homework).                                                                                                 (1/2 week)

     

    L. Composites

     

    1. Introduction: Principle of combined action, matrix and dispersed phases 2. Particle-reinforced composites: Large-particle composites and dispersion-strengthened composites. 3. Fiber-reinforced composites: Influence of fiber length, polymer-matrix composites, metal-matrix composites and ceramic-matrix composites. 4. Structural Composites: Laminar composites and sandwich panels. (1 week)

     

    Textbook and Reference Books

     

    1.                 W. D. Callister, Jr and D.G. Rethwisch, Fundamentals of Materials Science and Engineering: An Integrated Approach, John Wiley and Sons, (2008)

    2.                W. D. Callister, Jr., Materials Science and Engineering: An Introduction, John Wiley and Sons, 4th ed. (1997), 5th ed. (2000), 6th ed. (2003), 7th ed. (2007) and 8th ed. (2010)

    3.                R. A. Finn and P. K. Trojan, Engineering Materials and Their Applications, Houghton Mufflen Cor., 3rd ed. (1986)

    4.                L. V. Van Vlack, Elements of Materials Science and Engineering, Addison-Wesley Pub. Cor. 3rd ed. (1989)

    5.                Electronic Materials: From Silicon to Organics, Ed. By L. S. Miller and J. B. Mullin, Plenum Press, New York (1991)

    6.                Electronic Materials, Ed. By N. Braithwaite and G. Weaver, The Open Univ., Alden Press Ltd., London (1990)


    Grading:

    Midterm 1 Exam         : 25%

    Midterm 2 Exam         : 25%

    Bonus                          : 5%

    Final Exam                  : 45%