TECHNOLOGY AUDIT AND PRODUCTION RESERVES, vol.1, pp.31-38, 2025 (Peer-Reviewed Journal)
The object of research is the process of enrichment of magnetite suspensions
in screw separators, taking into account the particle size distribution,
the compressibility of the liquid in the interparticle space, and the shape of
the particles, which allows to assess the influence of these factors on the value
of the effective viscosity of the suspension. The viscosity of the suspension
is one of the properties for ore suspensions with a wide range of particle
sizes and different concentrations of solids in operations and products. It
determines the nature of the movement of the liquid, the state of the solids
in it – the degree of its loosening, the difficulty of sedimentation, and energy
consumption for transportation during the enrichment of magnetite ores in
screw separators. The studies were conducted using analytical and experimental
methods. It was experimentally established that the dependence of
the viscosity of the pulp suspension on the particle size in the range of less
than 1 mm has an inversely proportional relationship. At a volume concentration
of solids in the pulp from 10 to 70 %, the viscosity of the suspension
increases with a decrease in the volume concentration of the minus 0.1 mm
class from 100 to 20 %. It has been established that at temperature regimes
from 28 to 50 °C, the viscosity of magnetite suspensions increases with a
decrease in the grinding fineness in different ways. The viscosity of magnetite
suspensions depends on the mass fraction of solids: material with a fineness
of 80 % minus 0.044 mm increases the viscosity of the suspension at concentrations
above 40 %, and at a fineness of 80 % minus 0.031 mm – above 60 %.
The obtained scientific result, in the form of a calculation of the effective
viscosity of the pulp, is based on a theory that takes into account the influence
of particle size as a function of their average effective diameter, concentration
and shape of suspended particles. From a practical point of view, the research
results allow to develop optimal conditions for gravitational enrichment of
magnetite ores in screw separators and avoid additional losses of valuable
components.